Advanced Industrial Coatings Houston

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Advanced Industrial Coatings Houston

Are you searching “advanced industrial coatings Houston?” Fusion, Inc. has almost 60 years of experience manufacturing machinery, coating, grinding, and finishing. More specifically, our services are for rotating and reciprocating components. Many of our products are used in the industry. For example, we often develop parts for wind turbines.

Of course, turbines are only scraping the surface. In general, we are capable of helping clients needing components with up to a 96″ swing x 37′. Furthermore, we have a grinding capacity of 80″ swing x 70″ and 48″ stroke. Plus, you will find we have a crane capacity of up to 80,000 pounds. With that said, we are capable of handling any machining, coating, or finishing job you need to be done.

The team at Fusion, Inc. has a combined experience of 100 plus years. From engineers to sales, our teams are dedicated to providing you with the exceptional products and services your industry needs. Above all, we want to help clients feel comfortable throughout the entire process. For that reason, we work with clients at every step of the process. From machining to coating, our team can help you.

Our services are broad when it comes to machining, grinding, finishing, and coating. Of course, we have numerous types of coating processes we can perform for you. These processes are complex and feature various types of traits your business would benefit from. Contact us today in order to learn more about our coating capabilities.

Advanced Industrial Coatings Houston

Fusion, Inc. has a handful of coating types you can inquire about. These coatings have their own processes and are best used for specific areas of your industry. Here are the types of coatings we offer at Fusion, Inc.

  • Plasma coatings
  • HVOF coatings
  • Twin arc coatings
  • Combustion wire coatings

Plasma Coatings

Plasma coatings offer many benefits for clients because of its high resistance to various factors. This coating is a thermal spray coating process that uses high temperatures to ionize the gas. In turn, it creates an electronically conductive coating. Plasma coating technology is capable of spraying on almost all metals and even ceramic. The bond strength is very high when it comes to plasma coatings.

Here are some additional benefits of plasma coatings:

  • Protection against corrosion
  • Resistance to water
  • Resistance to oxidation and heat
  • Temperature management
  • Electrical resistivity and conductivity

HVOF Coatings

HVOF (high velocity oxy-fuel) coatings produce low porosity and dense thermal sprayed coatings. These types of coatings produce high bond strengths that can exceed 12,000 PSI. Unlike other coatings, HVOF coatings can resist harsh service conditions. The smooth surface finish and high resistance help this coating become popular in many industries. Overall, this type of coating will increase the life of your equipment because of its high resistance to corrosion, erosion, and wear.

Other benefits of HVOF coatings include:

  • Lower costs
  • Better performance
  • Improved efficiency
  • Electrical properties
  • Allows components to operate at lower and higher temps
  • Allows components to operate in harsh chemical environments

Twin Arc Coatings

Fusion, Inc. incorporates a twin arc wire process for coating. This process of coating uses two metallic wires that are electrically charged. Moreover, the wires are opposing polarities, which help generate heat. When brought together at a contact point, the charges generate heat, which causes the tip of the wires to melt. The molten material is then compressed into the substrate using air.

Here are a few advantages of twin wire arc coatings:

  • High spray rate capable of covering large areas
  • Denser and stronger than alternative combustion spray coatings
  • Efficient and economical

Combustion Wire Coatings

A metal alloy wire is pulled through the combustion spray gun. Subsequently, the wire is melted and atomized by compressed air. Molten droplets are then applied to the substrate to form the coating. Often times, this type of coating is applied to large steel structures, chemical and petroleum tanks, and marine applications.

Here are some benefits of combustion wire coatings:

  • Corrosion protection
  • Resistance to water
  • Temperature management
  • Electrical resistivity and conductivity
  • Relatively inexpensive

Fusion, Inc. Services

Coatings are only a small portion of what Fusion, Inc. can provide you. We are also capable of many other services, such as the following:

  • Recarbiding of Mud Motor Rotors: We can provide coatings and polishing needs, in-house welds and blend repairs, and straightening.
  • Manufacturer of Taper Gauge Sets: We manufacture ring and plug bore gauge sets in accordance with ANSI  and INSCL Z54-1.
  • Refurbish Crankshafts and Components: We also offer crankshaft refurbishments with specific criteria.
  • Wind Turbine Mainshaft and Components: The experts at Fusion, Inc. can help you with repairing bearing journals, seal areas, and coupling fits on wind turbines.
  • Gas and Steam Turbines: Finally, we can help you restore the turbine rotor journals, seal areas, impellers fits, tapered coupling fits, and so much more.

Contact Our Team Today

With almost 60 years in business and more than 100 plus years of combined experience, Fusion, Inc. is a leader in machining, grinding, coating, and finishing rotating and reciprocating components. In order to learn more about us, contact our team today. You can reach us by calling (713) 691-6547.

Fusion, Inc. is capable of providing you with the coating, grinding, machining, and finishing solutions you need. Contact our team today in order to get the best services for your industry. Our Houston, TX, location occupies four acres. Our facility has a lifting capacity of 40 tons or 80,000 pounds. With that said, are the ones you should choose when searching “advanced industrial coatings Houston.”

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