High-velocity oxygen fuel coating Houston
Are you looking for a dependable company that will conquer your high-velocity oxygen fuel coating Houston? Fusion Inc. was put on the map in 1959, do the math and you will see we have been around for nearly sixty years! This Houston job shop specializes in the machining and grinding of rotating components. We will also coat and grind reciprocating components.
With our capabilities, the professionals here at Fusion Inc. can restore your turbine rotors back to standard size and finalize the work with burnishing and perform ERO on your probe areas as you need them. Fusion Inc. can assist you with HVOF Tungsten Carbide coating and polishing needs for your downhole Mud Motor Rotors, including in-house weld & blend repairs and straightening. Fusion Inc. offers coatings for Bearing Mandrels and other downhole components.
HVOF in Depth
The HVOF (High-Velocity Oxy-Fuel) process produces low porosity, dense coatings that put off high bond strengths. Some of these exceed 12,000 PSI. High-velocity oxygen fuel coating Houston has low residual internal stress and can be sprayed to a thickness that differs from dense thermal spray coatings. HVOF is an oxygen-fuel mixture that is put into a combustion chamber and lit. The gases expand and flow through a nozzle from the chamber. The powder is fed into the combustion chamber. Once the powder enters the chamber it then exits through the nozzle onto the substrate at velocities up to 3200 feet per second.
Grinding and Machinery from Fusion Inc
Fusion Inc. provides more than just services like high-velocity oxygen fuel coating Houston. We provide Machine and Grinding services which allows the capability to restore a component to its original condition by the time it has been put through the coating process. Fusion Inc. can accommodate an outer diameter grinding up to 96 inches or 243.8cm. This swing with 37 feet between centers and inner diameter grinding up to 60 inches with a depth of 60 inches. Fusion Inc. can accommodate machining up to 82 inches in diameter and 26.5 feet between centers.
Our company can also manufacture replacement and new components per sample or print, including all machining and finish grinding. Here at Fusion Inc., we specialize in pump and turbine shaft manufacturing, but our core business is component repair.
Different from High-velocity oxygen fuel coating Houston is the Plasma Spray process. This is a high frequency arc that is lit between a nozzle and an electrode. Gases will flow between them and become a plume of hot plasma gas reaching from 12,000 degrees Fahrenheit to 30,000-degree Fahrenheit. The coating material will melt and propel towards the substrate that then forms the coating. Fusion Inc. can accurately regulate coating results which is to the advantage of the client. There is a respectable distance between the plasma gun and substrate. This distance allows Fusion Inc. to be in control of the spray temperature which is usually between 100- and 500-degrees Fahrenheit.
The Twin Arc Process
The high-velocity oxygen fuel coating Houston process is different than the Twin Arc Process. The Twin Arc coatings will use two metallic wires that have an electrical charge with opposing polarity. These two wires will be fed into an arc gun. When the wires are brought together at the contact point, the opposing charges on the wires create enough heat to continuously melt the tips of the wires. As a result, the coating will project onto the substrate.
The features of the twin arc process differ from the metal powder coating services slightly. The twin arc systems are compact and will not experience component distortion. This system will produce high spray rates and the coating of some internal bores is possible. We can tailor the coating to your liking to meet any needs by preparing parameters to control the arc distance.
Titanium Enters In
The High-velocity oxygen fuel coating Houston is not as hard as some grades of steel that contains heat. It is a non-magnetic and a poor conductor of heat and electricity. If you are going to use twin wire arc spray coating in a machine, this will call for precautions. Like steel structures, those made from titanium have a fatigue limit that guarantees longevity in some applications.
Chemically, unlike High-velocity oxygen fuel coating Houston, twin wire arc spray coating will oxidize immediately upon exposure to air. Titanium readily reacts with oxygen as it forms titanium dioxide. It is very slow to react with water and air at ambient temperatures. Because of this, it forms a passive oxide coating that protects the bulk metal from further oxidation. Titanium is capable of resisting to corrosion because of the atmospheric passivation. However, titanium can cause corrosion with some acids.
Call the Fusion Experts Today
Our job shop will coat, grind and finish your components. We have a full range of O.D. and vertical grinding capacity with a crane capacity of 80,000#. There is over 100 years of experience under the Fusion Inc roof here in Houston, Texas. Fusion Inc will provide you with the highest quality to cover your project needs. We take our jobs very seriously and we feel that we are the industry leaders when it comes to High-velocity oxygen fuel coating Houston.
There is nothing more satisfying than when we can see the look of relief on the faces of our clients. You cannot afford to put the work off, as you know, the longer a part sits in corrosion the worse it will be. We can be found on the web if you click here. Or if you would like to set up a meeting and discuss your needs, we can certainly do that. Reach out to us via phone by calling 713-691-6547.
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