Getting a Houston TX ceramic spray coating can be very effective when manufacturing or refurbishing parts, have you considered Fusion for your next project? Our company specifically deals with the repair of rotating or reciprocating components and we have done many large scale jobs in the past. This will consist of dealing with wind turbines, crankshafts, rotors for motors and other heavy industrial jobs. We can provide long-lasting and highly supportive coatings for your parts as well as an array of other downhill drilling pieces.
In this particular case, we are going to go more in-depth on one of our methods that regards ceramic coating. We employ an effective process that has been able to produce work at highly productive rates. If you have questions about our approach to ceramic coating, and what it consists of, we will elaborate on this later on. Furthermore, if you find that you are interested in contacting us for a project, perhaps for a coating of this nature, you can reach us here at any time.
Ceramic coatings are typically made with a liquid polymer. This liquid polymer is a slightly thick and viscous substance which can be applied to materials that are then mechanically bonded to create improved wear and/or corrosion resistant surface.
You will be able to use this sort of coating for a lot of different manufacturers in many different industries. One of our primary forms of coating will be plasma spraying, it is unique in that we can use multiple different materials – one of which is going to be a ceramic powder.
This will be the coating process we choose when we are working with components that need ceramic coatings. Plasma spraying (a type of thermal spray) is a unique method in that it can be operated with meticulous detail. You can calibrate this sprayer to function in a very precise and regulated manner.
Essentially, there is an anode and a cathode which represent the nozzle and the electrode. These two are critical for the process. When the spraying is active, the space between the anode and the cathode will be ionized. As a result, the gases that flow through the region are superheated to create a plasma. This plasma then plumes outwards and levels out at around 12,000 to 30,000 degrees Fahrenheit. However, when it hits the substrate it is at a far enough distance to reach temperatures of around 100-500 degrees Fahrenheit.
When any sort of applicable material gets passed through this region it will immediately melt and get projected out of the channel by the sheer force of the plasma. For this case, ceramic powder is sent through the plasma at high temperatures. The bonding process creates a robust, dense but unified layer of coating.
- Plasma spraying is going to be fully automatic with the aid of robotic equipment
- Gain excellent control of the thickness, porosity, and hardness of the coating
- High bonding and deposition rates
This tool is capable of being regulated to high levels of precision. You even have the ability to coat complex geometries as well through this route. That will allow versatility when we are working on different projects. If we are not using robotic automation, we can calibrate the equipment for repeatable service so multiple coatings can still be done.
We are going to be able to run through an entire inventory when the sprayer is properly set. This makes for a very thorough and efficient process to coat the substrates. Our clients report great results from their products, some of which are still used and in service today.
Benefits to Coated Components
Now that you know the distinction between different ceramic coating styles, you need to know what the benefits are. To learn more about our capabilities ahead of time, please feel free to visit our website. When it comes to ceramic coatings, there will be a few advantages to mention. We’ll discuss them below.
Machines of any kind are relatively expensive. So if you invest in one, you want it to last long and work well. Half of the work is on the manufacturer and how well they produce the product. The other half falls on how well you keep up the maintenance. However, we can help the other side out quite a bit. Through various levels of coating our products, they are far more durable whenever it comes to the normal effects of degradation.
Their resistance comes in the ability to withstand the higher levels of heat and friction that machines may produce in the industries we work in. Oil drilling, among many other fields, is going to be an extremely demanding and intensive environment.
Ceramic coating will even protect the device from itself. There are many effects of heating and wear those machines produce on their own. Without a proper coating, the output of the machine-parts will sharply drop over time. A ceramic coating, in particular, will help alleviate some of the natural inefficiency that arises for parts during use. This is because they have great resistance to many of the corrosion mechanisms you will see in these industries.
If you are thinking about the performance of your machines, then give us a call at (713) 691-6547. Alternatively, you can view our contact page here and compose an email for us. At Fusion, we strive towards long term solutions. Coming to us means you will get the service and results you deserve. You will find out what kind of process you need and which one works best for your equipment. When it comes to spray coating, never look past Fusion Inc. We have the best Houston TX Ceramic Spray Coating service you can find.
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