Twin wire arc spray coating Houston
The twin wire arc spray coating Houston from Fusion Inc. process uses two metallic wires. These wires are fed into the arc gun at a speed that the staff will control. When these wires are brought together at the contact point, the positive and the negative charges on the wires create enough heat to continuously melt the tips of the wires. Because of this, if you compress the air it will atomize the molten material and accelerate it onto the substrate to form the coating.
Twin Arc Process Features
The twin wire arc spray coating Houston has plenty of features. There are high spray rates with this coating. It is possible that some internal bores can have the twin arc coating. Because of this, there is zero component distortion and the zones do not feel the heat. The twin arc process produces coatings that are compact and easy to use with a machine. For dimensional restoration, Fusion Inc suggests using features of the twin arc process. A range of metallic alloys and pure metals for corrosion resistance are applicable.
Combustion Wire Coatings
The combustion wire process includes a metal alloy wire that is put through the combustion spray gun. At the nozzle, fuel gas of acetylene mixes with oxygen in certain proportions and lit to create a flame. The metal wire is fed through the flame and the compressed air atomizes the wire. The molten droplets move forward towards the substrate to form the coating.
Machining & Grinding
Fusion can restore your components to original condition after coating. We can also manufacture replacement and new components per sample or print. This can include all the machining and finish grinding. We have some of the largest Machining and Grinding capacities in the coating industry. Some of our capacities include:
- OD Grinding – up to 96″ swing – 37 feet between centers
- ID Grinding – up to 80″ outside diameter, 70″ under the rail and 48″ stroke
- Machining – up to 70″ swing – 26.5 feet between centers
- 40 Ton – 80,000 LB lifting capacity
Who is Fusion Inc?
This company began in 1959 on the north side of Houston TX. This job shop specializes in the machining, coating, grinding, and finishing of rotating and reciprocating components. We have a full range of O.D. and Vertical grinding capacity. Fusion also has a crane capacity of 80,000 pounds.
With our experience of over a century, we house the best engineers, the top of the line sales teams and state-of-the-art technical ability. All of this talent is under one roof in Houston. Because of this, we will provide you with the highest quality to cover your project needs.
Recarbiding of Mud Motor Rotors
In a city where twin wire arc spray coating Houston is effective from Fusion Inc. We can also assist you with HVOF Tungsten Carbide coating and polishing needs for your downhole Mud Motor Rotors. This will include in-house weld and blend repairs not to mention, straightening. We also off coatings for Mandrels, Bearing Adapter Components and a variety of downhole components.
Fusion manufactures ring and plug gauge sets in accordance with ANSI/INSCL Z54-1. A certification report with final inspection data will be given out with each gauge set. Because of this, you can trust Fusion Inc with any and all of your projects. It is trust that matters and we are here to help your production stay ahead of the game.
Fusion will repair your industrial crankshaft with the following specifications: between Center Capacity 37′. Swing Capacity 96″. Weight Capacity 80,000 pounds, Machine Center, and Maximum 20″ Stroke. The HVOF process will produce a low porosity. We feature dense coatings that exhibit high bond strengths. The HVOF will produce low oxides and extremely fine as-sprayed finishes. Because of this, coatings have low residual internal stress and can be sprayed to a thickness that does not normally associate with dense thermal coatings.
This transition metal is put out with twin-wire arc spray coating Houston by Fusion Inc. Titanium is resistant to corrosion in seawater as well as chlorine. Titanium can be found with iron and aluminum among other elements to produce strong alloys for petrochemicals. The two most useful properties of the metal are corrosion resistance and strength-to-density ratio. That is the highest of any metallic element. If the twin-wire arc spray coating Houston is alloy-free it is as strong as some steels but less dense.
The Chemical & Physical Aspects
The twin wire arc spray coating Houston is not as hard as some grades of steel that contains heat. It is a non-magnetic and a poor conductor of heat and electricity. If you are going to use twin wire arc spray coating Houston in a machine, this will call for precautions. Like steel structures, those made from titanium have a fatigue limit that guarantees longevity in some applications.
Chemically, twin wire arc spray coating Houston will oxidize immediately upon exposure to air. Because of this, titanium readily reacts with oxygen as it forms titanium dioxide. It is very slow to react with water and air at ambient temperatures. Because of this, it forms a passive oxide coating that protects the bulk metal from further oxidation. Titanium is capable of resisting to corrosion because of the atmospheric passivation. However, titanium can cause corrosion if it comes in contact with some acids.
Twin Arc Process
Different from the twin wire arc spray coating Houston that Fusion has, comes the Twin Arc coating process. This process will use two metallic wires that have an electrical charge with opposing polarity and are fed into the arc gun. When the wires are brought together at the contact point, the opposing charges on the wires create enough heat to continuously melt the tips of the wires. As a result, the coating will project onto the substrate.
The features of the twin arc process differ from the twin wire arc spray coating Houston slightly. The twin arc systems are compact and will not experience component distortion. This system will produce high spray rates and the coating of some internal bores is possible. We can tailor the coating to your liking to meet any needs by preparing parameters to control the arc distance.
HVOF is an oxygen-fuel mixture that is put into a combustion chamber and lit. The gases expand and flow through a nozzle from the chamber. The twin wire arc spray coating Houston powder is fed into the combustion chamber. Once the powder enters the chamber it then exits through the nozzle onto the substrate at velocities up to 3200 feet per second.
Thicker coating applications are the result of low to compressive coating stress. This spraying process is for carbide and super alloy coatings. The surface finishes are smooth and can begin life depending on the service environment. During the process, areas that are not to be a part of this process are easily kept safe. This entire process is fully automatic using robotic equipment.
Reach Out to Us!
We can be found on the web if you click here. Or if you would like to set up a meeting and discuss your needs, we can certainly do that. Reach out to us via phone by calling 713-691-6547.
Fun Facts about Houston
- The Metro Light Rail was put in just for the Superbowl but now is a huge asset to Houstonians
- Tropical Storm Allison flooded Houston in 2001 which was the worst flooding in history
- Home to Hurricanes: Carla, Fern, Alicia, Rita, Ike, and Harvey
- Click here to learn more about Houston